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- BBX
Modular
High-Frequency
Battery Charger
BBX
BBX is a latest-generation high-frequency charger
designed for single stations and multi-vehicle applications.
The system combines ultra-high efficiency with a modular
architecture to maximize productivity and minimize
energy consumption.
BBX is a native lithium and lead-acid battery charger,
Industry 5.0 ready, capable of automatically
recognizing different batteries and communicating
with BMS via CANBUS.
Up to 35 kW
Up to 640 A
Three-phase HF
Lithium and Lead-acid
DOWNLOAD DIMENSIONS
The State of the Art
in High-Frequency Charging
BBX stands out in the HF charger landscape for its modern engineering and use of the latest technologies.
The conversion system utilizes high-speed Soft-Switching technology combined with an active PFC (Power Factor Correction) system to achieve a certified efficiency exceeding 97% and a near-unity power factor.
In addition to minimizing energy consumption and associated CO2 emissions, the BBX charger reduces thermal stress on all electrical components, from the AC supply grid to the battery, enhancing both performance and reliability.
Integrated mechatronic design has achieved unprecedented power density. This results in an extremely compact and lightweight design with a regular shape and optimized ventilation, simplifying logistics and installation.
Fully Modular Architecture:
Unique in the Market
Unlike common modular systems that are limited only to the power section, BBX introduces total modularity across every vital part of the machine.
Both the power section and the digital section, including the user interface, display, and communication ports, are independent and replaceable modules.
- Real Redundancy.
In the event of a power module fault, the system continues to operate, ensuring the operational continuity of the fleet. - On-site Replaceable Interface.
Should the control module or display suffer damage, they can be replaced in seconds without dismantling the unit or touching internal wiring.
- Total Plug & Play.
Every module is front-inserted; connections are established automatically without tools or manual wiring. - Zero-Error Maintenance.
Only two types of spare parts (Power Module and Control Module) cover 100% of the BBX electronics. This eliminates prolonged downtime and simplifies spare parts inventory management.
Ultra-Stable Charging Current
To preserve cell life, BBX delivers an output current with extremely low residual ripple, below 3.4% peak-to-peak.
Low ripple minimizes battery heating, increases electrochemical stability, and improves overall efficiency.
This precision is essential for a lithium battery charger, where thermal management and process stability are critical.
The BBX software supports conventional, fast, and opportunity charging modes, adapting flexibly to the needs of the fleet.
Multi-Output Charging Station
Available as a single, double, or quadruple output charger, the BBX can power multiple charging points simultaneously from the same AC line.
It is the perfect solution for optimizing forklift charging rooms, reducing the cost of the necessary electrical infrastructure.
The system automatically recognizes the batteries connected to each port and instantly applies the correct charging parameters.
BBX for Industry 5.0
Industry 5.0 incentives globally
focus on human-centric, sustainable, and resilient manufacturing, offering tax credits and funding for AI, cobots, and energy efficiency.
The EU promotes Industry 5.0 through various funding mechanisms (e.g., Horizon Europe) that prioritize research and development in human-centric technologies and environmental sustainability.
Major initiatives include Italy’s Transition 5.0 Plan and Finland’s investment in skills and green tech.
Key requirements to access incentives are:
- Energy efficiency.
Mandatory reduction in consumption. - Human-centricity.
Technologies must support and empower workers, not just replace them. - Digitalization.
Implementation of IoT, data analytics, and real-time monitoring.
Why BBX is Industry 5.0 ready:
- Maximum Energy Efficiency.
Exceeds 97%, slashing fleet electricity consumption. - Data and Reporting.
Continuous monitoring of consumption with the ability to export energy reports required by certification bodies. - Versatility.
A single charger ready for green logistics challenges, for both lead-acid and lithium applications. - Connectivity.
Wi-Fi and Bluetooth interfaces for perfect interconnection with fleet management software.
Eco-design
The BBX platform follows a design philosophy oriented toward repairability, aiming to reduce downtime and extend product life.
The mechanical structure is completely free of plastic elements. Steel enclosures and structural parts improve durability and facilitate end-of-life recycling.
The system is designed for rapid disassembly and material separation in full compliance with the WEEE European Directive (2012/19/EU) and the RoHS Directive (2011/65/EU).
This approach promotes environmental sustainability, reduces costs, and facilitates long-term maintenance.
Plus
Plus
- EFFICIENCY OVER 97%
Certified by independent body TÜV SÜD. - CURRENT STABILITY
Near-zero ripple (3.4% peak-to-peak), less thermal stress for the battery.
- UNIQUE TOTAL MODULARITY
Independent power, control, and interface modules. Instant maintenance without moving the unit. - MULTI-OUTPUT FLEXIBILITY
Up to 4 independent charging ports with a single unit. - SMART CONNECTIVITY
CANBUS, WiFi, USB, Bluetooth.
- CERTIFIED PRODUCT
AC Input
- Three-phase 400 – 480 V AC
- 50 / 60 Hz
DC Output
- Voltage: 10 – 80 V DC
- Power: up to 35 kW
- Current: up to 640 A
Monitoring
- Battery voltage
- Returned capacity
- Battery temperature
- State of Charge (SoC)
- State of Health (SoH)
Protection Systems
- Reverse polarity protection
- Incorrect battery detection
- Overload protection
- Over-temperature protection
- AC phase failure detection
- Input voltage monitoring
- Temporary blackout protection
- Ventilation system monitoring
- CANBUS communication error detection
- BMS error detection
Certifications
- CE and UKCA compliance
- UL 1564 (USA) and CSA C22.2 No. 107.2 (Canada) certification
- CEC Listing
Additional Functions
- Automatic battery cable voltage drop compensation
- Integrated datalogger
- Programmable clock and calendar
- LCD display with LED indicators
- Acoustic alarm
- Anti-arc protection for battery disconnection
- Light indicator
- Automatic battery watering system control
- Air pump for electrolyte circulation
- Wall mounting bracket
- Cable management system
- Connector temperature and wear monitoring
- Support for single or split (parallel) battery cables and connectors for each port
Applications
LIGHT MATERIAL
HANDLING
& INTRALOGISTICS
AGV, AMR,
ROBOTICS
& SUPERCAPACITORS
AIRPORT
GSE
CHARGING
EARTHMOVING
& CONSTRUCTION
EQUIPMENT
Standard Configurations
Model BBX.M4.S – Single Port
|
|
M04.S.5 |
M04.S.10 |
M04.S.15 |
|---|---|---|---|
DC Output Power |
M04.S.55 kW |
M04.S.1010 kW |
M04.S.1515 kW |
DC Output Current | 24 VDC |
M04.S.5140 A |
M04.S.10280 A |
M04.S.15420 A |
DC Output Current | 36 VDC |
M04.S.5120 A |
M04.S.10240 A |
M04.S.15360 A |
DC Output Current | 48 VDC |
M04.S.580 A |
M04.S.10160 A |
M04.S.15240 A |
DC Output Current | 80 VDC |
M04.S.560 A |
M04.S.10120 A |
M04.S.15180 A |
DC Output Current | 96 VDC |
M04.S.540 A |
M04.S.1080 A |
M04.S.15120 A |
AC Input Power |
M04.S.55.5 kVA |
M04.S.1011.0 kVA |
M04.S.1516.5 kVA |
AC Input Current | 400 VAC |
M04.S.57.8 A |
M04.S.1015.6 A |
M04.S.1523.4 A |
AC Input Current | 480 VAC |
M04.S.56.5 A |
M04.S.1013.0 A |
M04.S.1519.5 A |
Weight | lbs |
M04.S.538 lbs |
M04.S.1046 lbs |
M04.S.1555 lbs |
Weight | kg |
M04.S.517 kg |
M04.S.1021 kg |
M04.S.1525 kg |
Model BBX.M8.S – Single Port
|
|
M08.S.20 |
M08.S.25 |
M08.S.30 |
M08.S.35 |
|---|---|---|---|---|
DC Output Power |
M08.S.2020 kW |
M08.S.2525 kW |
M08.S.3030 kW |
M08.S.3535 kW |
DC Output Current | 24 VDC |
M08.S.20560 A |
M08.S.25640 A |
M08.S.30640 A |
M08.S.35640 A |
DC Output Current | 36 VDC |
M08.S.20480 A |
M08.S.25600 A |
M08.S.30640 A |
M08.S.35640 A |
DC Output Current | 48 VDC |
M08.S.20320 A |
M08.S.25400 A |
M08.S.30480 A |
M08.S.35560 A |
DC Output Current | 80 VDC |
M08.S.20240 A |
M08.S.25300 A |
M08.S.30360 A |
M08.S.35420 A |
DC Output Current | 96 VDC |
M08.S.20160 A |
M08.S.25200 A |
M08.S.30240 A |
M08.S.35280 A |
AC Input Power |
M08.S.2022.0 kVA |
M08.S.2527.5 kVA |
M08.S.3033.0 kVA |
M08.S.3538.5 kVA |
AC Input Current | 400 VAC |
M08.S.2031.2 A |
M08.S.2539.0 A |
M08.S.3046.8 A |
M08.S.3554.6 A |
AC Input Current | 480 VAC |
M08.S.2026.0 A |
M08.S.2532.5 A |
M08.S.3039.0 A |
M08.S.3545.5 A |
Weight | lbs |
M08.S.2090 lbs |
M08.S.2599 lbs |
M08.S.30108 lbs |
M08.S.35119 lbs |
Weight | kg |
M08.S.2041 kg |
M08.S.2545 kg |
M08.S.3049 kg |
M08.S.3554 kg |
Model BBX.M4.D – Dual Port
|
|
M04.D.10 |
|---|---|
DC Output Power |
M04.D.102x 5 kW |
DC Output Current | 24 VDC |
M04.D.10140 A |
DC Output Current | 36 VDC |
M04.D.10120 A |
DC Output Current | 48 VDC |
M04.D.1080 A |
DC Output Current | 80 VDC |
M04.D.1060 A |
DC Output Current | 96 VDC |
M04.D.1040 A |
AC Input Power |
M04.D.1011.0 kVA |
AC Input Current | 400 VAC |
M04.D.1015.6 A |
AC Input Current | 480 VAC |
M04.D.1013.0 A |
Weight | lbs |
M04.D.1053 lbs |
Weight | kg |
M04.D.1024 kg |
Model BBX.M8.D – Dual Port
|
|
M08.D.20 |
M08.D.30 |
|---|---|---|
DC Output Power |
M08.D.202x 10 kW |
M08.D.302x 15 kW |
DC Output Current | 24 VDC |
M08.D.20280 A |
M08.D.30420 A |
DC Output Current | 36 VDC |
M08.D.20240 A |
M08.D.30360 A |
DC Output Current | 48 VDC |
M08.D.20160 A |
M08.D.30240 A |
DC Output Current | 80 VDC |
M08.D.20120 A |
M08.D.30180 A |
DC Output Current | 96 VDC |
M08.D.2080 A |
M08.D.30120 A |
AC Input Power |
M08.D.2022.0 kVA |
M08.D.3033.0 kVA |
AC Input Current | 400 VAC |
M08.D.2031.2 A |
M08.D.3046.8 A |
AC Input Current | 480 VAC |
M08.D.2026.0 A |
M08.D.3039.0 A |
Weight | lbs |
M08.D.2095 lbs |
M08.D.30113 lbs |
Weight | kg |
M08.D.2043 kg |
M08.D.3051 kg |
Model BBX.M8.Q – Quad Port
|
|
M08.Q.20 |
|---|---|
DC Output Power |
M08.Q.204x 5 kW |
DC Output Current | 24 VDC |
M08.Q.20140 A |
DC Output Current | 36 VDC |
M08.Q.20120 A |
DC Output Current | 48 VDC |
M08.Q.2080 A |
AC Input Power |
M08.Q.2022.0 kVA |
AC Input Current | 400 VAC |
M08.Q.2031.2 A |
AC Input Current | 480 VAC |
M08.Q.2026.0 A |
Weight | lbs |
M08.Q.20106 lbs |
Weight | kg |
M08.Q.2048 kg |
Dimensions
Model BBX.M4
|
|
M4 |
|---|---|
Width | in |
M414.6 in |
Width | mm |
M4372 mm |
Depth | in |
M412.3 in |
Depth | mm |
M4313 mm |
Height | in |
M413.3 in |
Height | mm |
M4337 mm |
Installation |
M4Indoor, wall mounted or stand-alone |
Cabinet protection |
M4IP21 |
Cooling |
M4Forced air, transversal flow left to right (direct wall mounting allowed) |
Model BBX.M8
|
|
M8 |
|---|---|
Width | in |
M814.6 in |
Width | mm |
M8372 mm |
Depth | in |
M812.7 in |
Depth | mm |
M8323 mm |
Height | in |
M824.5 in |
Height | mm |
M8672 mm |
Installation |
M8Indoor, wall mounted or stand-alone |
Cabinet protection |
M8IP21 |
Cooling |
M8Forced air, transversal flow left to right (direct wall mounting allowed) |